To understand the working status of the NPK fertilizer produciton line, one can start from the following aspects:
1. Equipment operation status: Regularly inspect the mechanical components of the fertilizer equipment to ensure their normal operation. Ensure the normal operation of the lubrication system of the equipment, add or replace lubricating oil regularly to reduce friction and wear. Regularly clean the residual materials and screens inside the equipment to prevent material accumulation and corrosion.
2. Product quality inspection: Regularly test the nitrogen, phosphorus and potassium content of the finished granules to ensure they meet the standards. Use a particle strength tester to test the strength of the particles to ensure that they are not easily broken during transportation and storage. Inspect the appearance of the particles to ensure they meet market requirements.
3. Safety and Environmental Protection: Ensure that the safety protection devices of the equipment are in good condition and that operators wear necessary protective equipment. Check the operation status of the waste gas treatment system to ensure that the waste gas is discharged up to standard. Ensure the normal operation of the wastewater treatment system and discharge the wastewater only after it meets the standards.
4. Production Efficiency and Cost: Monitor the actual output of the production line and compare it with the designed capacity to analyze whether there are capacity bottlenecks. Analyze the consumption of raw materials, energy and labor costs in the production process, and look for ways to reduce costs.
5. Equipment Maintenance records: Establish detailed equipment maintenance records, including the time, content and replaced parts of each maintenance. Record the fault conditions of the equipment and the handling measures, analyze the causes of the faults, and take preventive measures.
Through the inspection and monitoring of the above aspects, a comprehensive understanding of the working status of the NPK fertilizer production line can be achieved, problems can be identified and solved in a timely manner, and the stable operation of the production line and product quality can be ensured.
