To maximize the economic value of a double roller press granualtor, consider the following:
1. Scientific Selection: Select the appropriate model based on production scale and material characteristics (such as hardness, moisture, and viscosity). Choose organic fertilizer equipment with a high degree of automation to reduce manual intervention and improve production stability and efficiency.
2. Standardized Operation: Strictly prohibit the introduction of foreign objects such as metal and stones. Control the material particle size and moisture content to avoid clogging or corrosion of the equipment. Stop feeding before shutting down the machine, and turn off the power after discharging the material.
3. Regular Maintenance: Clean the equipment daily and lubricate transmission components regularly to reduce wear. Regularly check roller wear and transmission component tension, and repair or replace them promptly.
4. Technology Upgrade: Collect data through sensors and use big data analysis to optimize equipment parameters, improve the feeding mechanism, and enhance granulation uniformity.
5. Process Optimization: Add a drying process for materials with high moisture content and pulverize materials with large particles. Precisely control the granulation temperature and pressure based on material characteristics to improve pellet strength and formation rate. 6. Rationalize Production Planning: Develop a scientific production plan based on equipment capacity and material availability to minimize equipment wear. Rationally arrange the production sequence for different materials to reduce equipment cleaning and commissioning time.
Through scientific selection, standardized operation, regular maintenance, technological upgrades, process optimization, and rational production planning, the economic value of the double-roll extrusion granulator can be fully realized, achieving both increased production capacity and increased efficiency.
