The conveying capacity of belt conveyors can be enhanced from the following aspects:
1. Optimize design: Select appropriate belt width and speed: Based on the actual production needs of the organic fertilizer production line, reasonably choose the width and speed of the belt. The belt speed can be adjusted within the range of 0.8 meters per second to 5.0 meters per second to meet different conveying requirements. Increasing the wrap Angle between the belt and the driving pulley can enhance the frictional traction force, thereby improving the conveying capacity. By optimizing the surface treatment of the belt and the drum, the friction coefficient between the driving wheel and the inner surface of the belt is increased.
2. Enhance equipment performance: High-efficiency motors and variable frequency speed regulation technology are selected to automatically adjust the speed according to load changes, reducing energy consumption. Use wear-resistant and corrosion-resistant materials and optimize the layout to reduce the resistance of materials during the conveying process.
3. Intelligent control: Intelligent control is achieved through PLC or DCS to monitor the operating status of the conveyor in real time, automatically adjust parameters, and ensure efficient operation. Analyze operational data by using artificial intelligence algorithms, predict faults in advance, and reduce unplanned downtime.
4. Maintenance and Management: Regularly inspect and replace worn parts, clear away debris, and ensure the equipment is in good condition. The materials are crushed, screened or dried before entering the conveyor to reduce clogging and wear during the conveying process.
5. Energy conservation and environmental protection: Energy-saving motors and optimized transmission systems are adopted to reduce energy consumption. In harsh environments, use sealed and corrosion-resistant materials to increase the service life of equipment.
Through the above measures, the conveying capacity of the belt conveyor can be effectively enhanced, production efficiency can be improved, and operating costs can be reduced.
