Introduction: Our 5tons/ h organic fertilizer disc granulation production line can produce 5 tons of organic fertilizer particles per hour, it is used for the organic fertilizer and compound fertilizer production process with high-quality and high-output and invironmental-protection, this organic fertilizer disc granulation production line can process all kinds of organic waste into organic fertilizer and compound fertilizer with 30,000tons, 50,000 tons, 80,000 tons yields and even large yields. Organic fertilizer processing factory not only convert organic waste into wealth, but also improve our environmental against pollution. Granular shapes can be cylindrical or spherical for ease of transport and application. It also helps to raise farmers' income and develop rural economy, which has great development potential.
With the increasing of organic food’s quantity demands and people pay more attention to their quality of life and physical and mental health, they are eager to get pure natural, pollution-free and high-quality food. The production and development of organic agricultural products and food exactly can meet this requirement. More and more organic fertilizer production line is widely used in the organic farming and fertilizer manufacturer for sale.
The rich raw material 5 tons p/h Organic Fertilizer Disc Granulation Production Line:
1. Animal waste and manure
2. Agricultural wastes
3. Crop straw
4. Industrial waste
5. Municipal sludge
6. Household garbage
7. Extracted or concentrated organics, etc.
Main equipment of 5 tons p/h Organic Fertilizer Disc Granulation Production Line:
After the materials are mixed, they are automatically sent out by the belt conveyor. It is widely used for the mixing, batching and feeding of 3-8 kinds of materials with the advantages of easy operation, high material precision, adjustable material ratio, high efficiency, energy saving, easy installation and mobility.
The machine is mainly used for the mixing of raw materials, vertical mixer to mix fully the crushed materials for better granulation. It is not easy to stick to the material and wear resistance. The colloidal-pin wheel reducer has the characteristics of compact structure, convenient operation, uniform mixing, and convenient discharge and transportation
Granulating process is the core part in this production line. This series disc granulator is a new type of tilting disc granulation equipments, granulation rate can reach more than 95%. The main gear of granulator is using high frequency quenching, and its service life is twice than before. It is widely used for the organic fertilizer production factory, compound fertilizer production plant and sludge garbage processing. Mine, chemical, feed industry and other fields.
After the fermentation process, the moisture content of organic materials is about 30% ~ 40%, and the moisture content of the particles after granulation is generally between 15% ~ 20%, because the fertilizer quality index of moisture content requires less than 14% and it needs low temperature drying, which needs drying treatment with rotary dryer, Therefore, the drying process is an indispensable and important process in the process of fertilizer production, which directly affects the output, quality and energy consumption.
Cyclone dust collector is a type of dust removal device. Each component of the cyclone dust collector has a certain size ratio, the reduction of short-circuit flow can increase the efficiency of dust removal, increase the down flow of the section, and increase the residence time of the dust-laden air in the dust collector, creating more separation opportunities for dust.
Drying materials are transported by belt conveyor and feeding into the rotary cooler, the cooling process mainly involves the use of wind fans to feed natural air into the cooler through pipelines to cool the materials.
Rotary Screener is used for achieving the products classification, separating finished products and return materials of granules, the finished product evenly classified, Granules were screened after cooling, and the large particles of materials are crushed were transported into granulator with the sifted powder by the return belt for re-granulation, and the finished products enter the coating machine and automatic packaging system for packing. The machine uses a combined screen, easy maintenance and replacement with simple structure, convenient operation, stable running.
The compost lump materials after compost should be transported into the chain crusher for grinding before the granulating process. This type crusher using the latest technology and high-quality steel, system optimization design, so it is of large yield and high reliability.
The rotary coating machine can be lined with polypropylene or acid resistant stainless steel in the main engine, the coating agent is adhered to the surface of the granule with a powder coating machine or a liquid melting pot. Its coated granules are uniform, round, beautiful appearance and good effect. It is commonly used for the organic fertilizer production line, NPK compound fertilizer production line, and BB fertilizer production line.
Granules packing machine is used for the quantitative packing of fertilizer granules. It consists of automatic weighing and packing machine, conveyor, sealing machine and feeder, high weighing accuracy, convenient operation. Packed fertilizer will be stored for sale.
Advantages 5 tons p/h Organic Fertilizer Disc Granulation Production Line:
1. Adopt semi-wet material crusher, having strong adaptability to the moisture content.
2. Granule polishing machine makes spherical granules with uniform size, smooth surface and high strength. Suitable for connecting with various granulator.
3. Belt conveyor and other supporting equipment are used to connect the whole line.
4. Compact structure, stable performance, easy operation and maintenance.
5. The equipment is optional according to your actual requirement.
Our 5 ton per hour organic fertilizer disc granulation production line is also the organic fertilizer production line and compound fertilizer production line. We will provide the customized service for you according to our clients’ requirements with design, manufacturing process, installation guidance, excellent after-sales services. Fertilizer production equipment plays the important role in the organic planting and breeding, it can process the animal manure, into the organic fertilizers, not only solve the problems of organic raw materials sources, but also improve our environment and get the additional income, and the fertilizers will provide organic nutrients for the crops in the planting, it also contributes to the development of organic agriculture, helping solve a series of problems brought by modern agriculture, such as serious soil erosion and land quality decline, environmental pollution and energy consumption caused by heavy use of pesticides and fertilizers, and loss of species diversity.
Our sucessful case: Kenya Organic Fertilizer Production Line Installation Site